Lab Spray Dryer
- Our lab spray dryers are small in size, with low noise.
- Capacities are from 500ml/h to 1500ml/h.
- The particle size range is 1-25μm.
- Only 30ml (related to factors such as the solid content of the material) of material is needed to complete an experiment.
- The smallest lab spray dryer can be placed on the laboratory benchtop.
Inert Loop Spray Dryer
- Modular design and small in size.
- Capacities are from 500ml/h to 5000ml/h.
- Can handle aqueous solutions and organic solvents.
- Built-in oxygen monitoring system to ensure safety.
- Built-in condensate recovery system ensures safety.
Vacuum Spray Dryer
- Modular design, easy to operate and install.
- Capacities are from 500ml/h to 10000ml/h.
- High recovery rate, no sticking to the wall.
- Suitable for materials such as probiotics without losing activity.
- Widely used in chemical, food, biology, new energy and more industry.
Pilot Spray Dryer
- Recovery rate up to 95%.
- Capacities are from 5000ml/h to 10000ml/h.
- Particle size range up to 1-120 microns.
- The maximum air inlet temperature can reach 300℃.
- Suitable for materials like catalysts, ceramics, and larger particles.
Fluid Bed Dryer
- Contains spray drying, fluid bed drying, spray granulation and coating.
- Capacities are from 300g/batch to 3000g/batch.
- The particle size can be adjusted.
- Particles larger than 30 microns can be coated.
- Particles larger than 50 microns can be granulated.
Pilotech Spray Dryer Series
- Compact design ideal for R&D.
- With maximum capacity 1500ml/h.
- Possible particle size range 1-25µm.
- User-friendly touchscreen interface, easy operation.
- Wide applications in food, pharmaceuticals, chemicals, and more.
- Benchtop design perfect for limited lab space.
- With maximum capacity 500ml/h.
- Possible particle size range 1-25µm.
- Budget-friendly option.
- Can be upgraded to inert loop spray dryer.
- It covers less than one square meter.
- With maximum capacity 3000ml/h.
- Possible particle size range 1-80µm.
- Perfect spray dryer for milk powder.
- Can be upgraded to inert loop spray dryer for organic solvents.
- Low-temperature spray drying for sensitive material.
- Ideal for enzymes and probiotics.
- Maximum capacity of 1500ml/h.
- Possible particle size range 1-25µm.
- Suitable for pharmaceuticals, biotech, and food industries.
- With maximum capacity 500ml/h.
- Possible particle size range 1-25µm.
- Upper and Lower Structures, Modular Design.
- Suitable for both aqueous solutions and organic solvents.
- Can be upgraded to a vacuum low-temperature spray dryer.
- With maximum capacity 1500ml/h.
- Possible particle size range 1-25µm.
- Contains nitrogen circulation system.
- Made of SUS304 stainless steel, 316 stainless steel is optional.
- Applicable to organic solvents such as methanol, ethanol, acetone and more.
- Designed for pilot scale experiments.
- With maximum capacity 3000ml/h.
- Possible particle size range 1-80µm.
- Suitable for spray drying of various organic solvents.
- Contains oxygen content monitoring system.
- With maximum capacity 5000ml/h.
- Possible particle size range 1-100µm.
- 100ml (related to factors such as the solid content of the material) of material can complete one experiment.
- Contains oxygen content monitoring system.
- Suitable for spray drying of methanol, ether, toluene and more.
- Spray drying and vacuum systems are switchable.
- With maximum capacity 500ml/h.
- Possible particle size range 1-25µm.
- Innovative modular design can upgrade to Inert loop spray dryer.
- Suitable for enzyme preparations, probiotics and other heat-sensitive materials.
- Compact, space-saving design ideal for laboratories.
- Rapid vacuum drying preserves heat-sensitive materials.
- Adjustable particle size range from 1-100µm.
- With maximum capacity 1500ml/h.
- Efficient solvent recovery reduces waste and costs.
- With maximum capacity 3000ml/h.
- Possible particle size range 1-100µm.
- The minimum material volume is 50ml (related to factors such as the solid content of the material) .
- Vacuum pump uses patented noise reduction technology.
- Suitable for enzyme preparations, probiotics and other heat-sensitive materials.
- With maximum capacity 10000ml/h.
- Possible particle size range 1-200µm.
- The minimum material volume is 200ml (related to factors such as the solid content of the material) .
- The power is only 20KW.
- Suitable for heat-sensitive materials such as probiotics and enzyme preparations.
- High recovery rate, up to 92%.
- With maximum capacity 5000ml/h.
- Possible particle size range 1-100µm.
- Only 100ml (related to factors such as the solid content of the material) of material is needed to complete one experiment.
- Can be upgraded to an inert loop spray dryer with a nitrogen circulation system.
- With maximum capacity 10000ml/h.
- Possible particle size range 1-120µm.
- low noise, low power, easy to operate, easy to clean.
- Only 200ml (related to factors such as the solid content of the material) of material is needed to complete one experiment.
- Pilot-scale spray dryer with wide range of applications.
- One machine includes fluid bed drying, granulation and coating.
- With maximum capacity 300g/batch.
- Only 100g of material is needed to complete one experiment.
- The process is simple, the equipment is compact.
- low energy consumption and good environmental performance.
- One machine includes spray drying, fluid bed drying, granulation and coating.
- With maximum capacity 1000g/batch.
- Only 50g of material is needed to complete one experiment.
- It only occupies 0.5 square meters and is compact.
- Made of 304 stainless steel and high borosilicate glass.
- One machine includes fluid bed drying, granulation and coating.
- With maximum capacity 3000g/batch.
- Only 500g of material is needed to complete one experiment.
- Top spray and bottom spray. Tangential Spray is optional.
- Applicable to pharmaceutical, food, ceramics, biology, chemical, material and other industries.
- Production
- Experiment
- Clients
Pilotech spray dryers are versatile and can be used to dry a wide range of materials including but not limited to: food products, pharmaceuticals, chemicals, ceramics, and biological materials.
The drying capacity of Pilotech spray dryers varies depending on the specific model. Generally, we can handle small to moderate batch sizes ranging from 30 milliliters to 10 liters per hour.
Yes, Pilotech spray dryers are designed to handle heat-sensitive materials. We offer precise temperature control and can operate at low temperatures to prevent degradation or denaturation of sensitive compounds.
Pilotech spray dryers come with advanced control options including parameters such as inlet air temperature, needle frequency, airflow rate, and feed rate.
Yes, the Pilotech spray dryer is designed for easy cleaning and maintenance. We have included easily accessible components and smooth surfaces for easy cleaning. Routine maintenance tasks such as nozzle cleaning and filter replacement are simple.
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Complete Guide
to Pilotech Spray Dryer
Why Choose Pilotech Spray Dryer?
Pilotech has been producing laboratory spray dryers since 2005, and has a history over 20 years. In the past 20 years, we have developed different laboratory spray dryers to meet different needs. The materials of the drying chamber range from high borosilicate glass to 304 stainless steel, and 316 stainless steel is optional.
The capacity ranges from the minimum 500ml/H to 10L/H, and the applicable solutions range from aqueous solutions to different organic solvents, such as our model YC-501 Inert Loop Mini Spray Dryer.
The inlet air temperature ranges from the earliest high temperature type to the slightly negative pressure vacuum low temperature type, such as our model YC-510 Vacuum Low Temperature Lab Spray Dryer.
From a single spray dryer function to a spray drying, fluidized bed drying, granulation and coating all-in-one machine, such as our model YC-1000 Fluid Bed Dryer Machine.
Pilotech started producing spray dryers in 2005 and currently has more than 6,000 users around the world. The equipment is very durable, and some users who purchased equipment in 2005-2006 can still use it normally.
Pilotech laboratory spray dryers are based on laboratories. All of our spray dryers can be as small as possible. The smallest spray dryer can be placed on a laboratory bench, such as our model YC-500 Benchtop Mini Spray Dryer.
The largest 10L/H spray dryer, YC-029 Pilot Scale Spray Dryer, is no more than 2.6 meters high. In addition, all of our spray dryers have low power, with the smallest power of only 1.5KW and the largest 10L/H YC-3100 Pilot Vacuum Spray Dryer having a power of only 20KW.
Due to the small size, low power, and our good design, the noise of the equipment is very low.
Generally, users attach great importance to the material yield. We have special designs in the structure of the spray head, drying chamber and cyclone separator, with the highest material yield up to 95%, such as our model YC-019 Pilot Spray Dryer.
Because of these good performances, our products have received very positive feedback in the market. At present, many users have given good reviews to our equipment on major forums, such as YC-015 Lab Spray Dryer. A large number of papers about our pilotech laboratory spray dryer can be searched on Google Scholar.
Contact Pilotech, we have the perfect solution for your lab. Explore our models today and experience the quality. Contact us now to find the right spray dryer for your laboratory!
A spray dryer is a machine that turns liquid into powder. It works by spraying liquid into tiny droplets and then drying them quickly with hot air. When the hot air evaporates the moisture, the liquid turns into dry powder.
The working process is:
1. Prepare the liquid material to be spray dried.
2. Connect one end of the feed tube to the atomizer and put the other end into the liquid material bottle.
3. Set process parameters such as air inlet temperature, peristaltic pump speed, etc. on the touch screen.
4. Wait for the air inlet temperature to reach the set value.
5. Start feeding, as the tiny liquid droplets come into contact with the hot air, the droplets turn into dry particles in just one second.
6. Under the action of cyclone separator, the dried powder is collected in the collection tank.
Pilotech’s laboratory spray dryer can handle a variety of aqueous solutions and organic solvents, contact our professional sales team for more detailed information.
The maximum capacity of the Pilotech laboratory spray dryer is 10L/H.
Yes, PIlotech YC-2000 Lab Scale Spray Dryer is designed to operate at low temperatures under vacuum to protect heat sensitive materials such as probiotics or enzyme preparations.
Yes, Pilotech offers customization services for their laboratory spray dryers to meet specific customer requirements, including changes in capacity, materials, or special features.
Pilotech laboratory spray dryers are typically shipped in sturdy, secure packaging to protect the equipment during transportation. The packaging is designed to meet international shipping standards.
Pilotech offers a standard one-year warranty. Extended warranties may be available upon request.
Pilotech provides comprehensive technical support via email, phone, or video call. Our experienced engineers can help with online installation, troubleshooting, and operation guidance.