Pilotech Lab Spray Dryer Application

Whether handling probiotic milk or whole milk, the milk spray dryer precisely controls the temperature and effectively retains proteins and active nutrients. Our lab spray dryer can produce large-scale milk powder at high speed to help you complete orders on time.

A spray dryer can assist you in recovering dairy by-products such as whey and the whey/wheat germ oil mixture. By removing moisture from whey and retaining its nutritional components, you will get whey powder with good solubility, thereby generating more profits.

Lactose drying often faces issues such as crystallization control, particle size inconsistency, and poor flowability.  You can change the temperature and atomization of our lab spray dryer, resulting in high-purity lactose crystal particles with low moisture content. 

You can also dry modified starch or starch slurry through spray drying. Our lab spray dryer can ensure drying efficiency while maintaining the integrity of the starch particles, giving your product superior whiteness and viscosity.

Low-temperature spray dryer effectively preserves protein functionality, such as foaming and emulsifying properties. Often used in the production of whole egg powder, egg white powder, and egg yolk powder. It can extend your products’ shelf life and reduce cold chain costs.

You’ll see our spray dryer in drying animal and vegetable protein solutions, such as whey protein, soy protein, and pea protein. It can prevent your products from denaturing and produce high-quality protein powder with pure flavor and high solubility.

Spray drying can quickly lock in the aroma and flavor of your coffee, so you will produce coffee powder that satisfies customers and dissolves quickly. Pilotech coffee spray dryer is highly efficient, not only improving the output but also saving energy consumption.

Through precise temperature control, you can flexibly adjust the proportion of moisture and oil in cocoa powder, making the product perform better in terms of color and flavor. The powder can dissolve quickly, helping you create high-quality cocoa beverages.

Orange juice, raspberry, or other fruit concentrates can be converted into powder through our spray dryer. Spray drying not only preserves the flavor and nutrition of fruits, but the resulting powder can also withstand seasonal changes. This is a blessing for both fruit distributors and processors.

The YC-510 vacuum low-temperature spray dryer can help you quickly lock in the aroma and flavor of the onions. Through the precise temperature control system, it can also reduce the risk of material sticking to the walls. The output powder particles are uniform, dissolve quickly, and are convenient for use as a food seasoning.

Galactomannan has high viscosity and is easy to agglomerate. It is often used as an emulsifier and thickener for food and beverages. Our pressure-type spray dryer can spray more uniformly, and the finished powder is more fluid. If you need larger particles, the YC-310 fluid bed dryer is perfect for you.

This mixture is highly susceptible to moisture absorption and clumping during the drying process. So, you’d better select the integrated spray dryer equipped with a fluidized bed. It allows for more uniform and thorough drying of the material while preserving the activity of the amino acids.

Using our YC-1800 low-temperature spray dryer, thermal damage to your herbs can be minimized. This machine prevents the issue of medicinal liquid sticking to the walls, making your produced powder highly soluble, and you can directly use it for tablet preparation. 

Ginseng extract is heat-sensitive and prone to degradation during ordinary drying. Our vacuum and low-temperature spray dryer can dry it in a gentle manner, which can fully retain active ingredients such as saponins, while reducing the loss of your medicinal materials.

Achyrocline satureioides is a valuable medicinal plant, but its flavonoids and volatile oils are susceptible to oxidation due to their high temperature sensitivity. Our inert-loop spray dryer can reduce oxidation and thermal stress, preserving active compounds and stabilizing your batch quality.

Licorice has a high sugar content and is very sticky; our spray dryer optimizes airflow design to prevent wall adhesion. You can adjust the temperature freely. In this way, the glycyrrhizic acid and flavonoid active ingredients can be retained to the maximum extent. 

It can be used as a food additive or a biofuel. Our pilot spray dryer can handle solid fibrous particles and turn them into fine powder, helping you gain new profit value. It is best to choose 316 stainless steel for the accessories to prevent rapid wearout.

Through precise temperature control, the survival rate of the dried bacterial colonies is high with a stable structure, ensuring that no nutrients are lost. Also, the produced powder has good fluidity, making it convenient for subsequent mixing and packaging.

For liquids containing ethanol, conventional drying methods may pose an explosion risk. Using the YC-015A inert loop spray dryer is safer and also helps you recover organic solvents. Keeping the temperature below 60°C is beneficial for preserving the aroma of the plants.

Temperature control is needed to protect active potency. Our laboratory spray dryers support enclosed and meet GMP standards, and you will obtain uniform particles and high yield recovery without contamination. Ideal for formulation development and pilot scale validation.

Spray drying can disperse ibuprofen in a polymer carrier to improve drug solubility. The YC-018A inert loop spray dryer can strictly control drying temperature to avoid thermal degradation. It can also recycle organic solvents, making the drying process safer.

Probiotics are highly heat-sensitive and require gentle drying to maintain viability. Our YC-2100 vacuum spray dryer ensures accurate inlet temperature control, protecting live bacteria survival rates. With excellent particle structure and collection efficiency, it is often used in functional food.

Enzymes are highly sensitive to heat and moisture, and improper drying can result in activity loss. Our low-temperature vacuum spray dryer protects biological activity through gentle evaporation, and the stable enzyme powder can enter the high-end food, biotech and pharmaceutical markets.

Collagen peptides and curcumin extract are sticky, hygroscopic, and heat-sensitive. Our laboratory spray dryer can help you improve particle size distribution, reduce wall deposition, and enhance solubility and stability. You can also reduce material loss, thereby expanding the profit margin.

Methionine is a key feed additive. Conventional drying methods tend to cause dust explosions. Using an inert gas closed-loop drying system makes your entire production process safer. Furthermore, the resulting methionine powder is easier to mix evenly with feed, improving animal absorption.

Resin is flammable and has a high viscosity. Our closed-loop inert spray dryer enables safe drying and solvent recovery while preventing oxidation. Moreover, the atomizer handles viscous solutions, so you don’t need to worry about clogging. You’ll get uniform and consistent resin particles.

Our low-temperature spray dryer works with emulsions or solution-type polymers. It prevents thermal degradation and agglomeration of the material through temperature control. The resulting powder is fine and uniform, which is beneficial for your subsequent processing.

Silicon dioxide has a high viscosity. By using pilotech lab spray dryer, particle agglomeration during the drying process can be prevented, and also accelerate your production speed. Moreover, the product you get has better dispersion, which helps you enter the high-end material market.

The clay mineral slurry is difficult to dry, while our pilot spray dryers have a larger airflow. It can help you achieve low-energy consumption and rapid dehydration, improving production efficiency. Also, the powder is uniform in texture and has strong flowability.

Our laboratory spray dryers can dry the slurry and make uniform spherical particles, which is beneficial to your subsequent pressing and molding. And, the powder water content can be controlled, can greatly reduce the cracks and deformation problems after pressing, improve your yield as well as product hardness.

This material can be easily processed using a high-speed centrifugal spray dryer, and nozzle clogging can be avoided. Moreover, it can ensure that the molecular structure of the gel is not damaged, and the resulting powder performance remains unchanged after you add water.

You should produce uniform and consistent particle sizes to maintain catalyst reaction efficiency. Our spray dryers provide precise droplet formation and rapid drying, and you can obtain fine, homogeneous catalyst powders with enhanced activity.

Detergent formulations demand controlled bulk density, dust suppression, and uniform granulation. With the YC‑500 benchtop spray dryer, you will get hollow and homogeneous particles. These granules have low density, fast dissolution speed and good detergent effect. 

Our advanced spray drying technology can stabilize and encapsulate the fragrances and plant extracts in the bath powder, locking in the aroma. The consistent granules are loose and easily soluble in water, further enhancing your consumer experience.

A YC‑015 lab spray dryer can handle dye solutions with precise temperature control and fine atomization. Meanwhile, the color of the dried particles is still bright and full, not prone to caking, and has good dispersion.

The YC-501 inert loop spray dryer helps to reduce dust leakage and is safer and more environmentally friendly. Moreover, the produced particles disintegrate upon contact with water, have a high suspension rate, and are more suitable for field operations.

Uniform spherical particles and controlled bulk density are critical for battery materials. Our laboratory spray dryers provide stable atomization and narrow particle size distribution, so you will get better electrochemical and sintering performance and consistent material quality.

Rare earth materials are corrosive, and high temperatures can damage their structure and cause performance degradation. Our inert closed-loop spray dryer is made of SS316L and can produce uniform spherical powder, ensuring quality and processing safety.

Gelatin has high viscosity, and high temperatures can denature its proteins. Our YC-1800 low-temperature spray dryer can prevent material sticking and incomplete atomization. So, you can improve powder yield and flowability, ensuring product quality.